Machine Overview
Mesh belt furnace is an industrial equipment that adopts a multifunctional layout design. It uses mesh belt to move products and achieve fully automatic continuous production of flux spraying, drying and preheating, heat treatment, etc.
This furnace utilizes precise and reasonable heating zone control, high-precision temperature control instruments and software automatic adjustment to achieve high temperature uniformity, with a maximum error range of 0.2-1 ℃.
The mesh belt movement is control by frequency conversion speed regulation, and the product can move smoothly without any limit. The maximum moving speed is up to 1800mm/minute, which is currently at the forefront of the industry in terms of production speed.
Stainless steel pipes are reserved in the muffle of the furnace for transporting nitrogen or other inert gases, and flow control valves are installed. Users can transport inert gases according to the production process and accurately control their flow rate.
Advantages of mesh belt furnace
- Design of Cooling Room Science
The forced cooling system involves 6 fans simultaneously, and the inlet and outlet air flow are designed using aerodynamics. The position of the fans is scientifically distributed, and the hood forms a closed chamber to reduce wind resistance and fully cool the product. Excess heat is also discharged to the workshop surface
- Reserved a cleaning room
The mesh belt furnace will produce some slag during long-term use. In order to avoid the impact of slag on the factory environment and product quality, we have designed a slag storage box for this furnace. It is made of 316L material with a thickness of 5mm and installed at the outlet of the furnace. When slag comes out of the furnace, it will fall into this drawer for unified storage, which is convenient for workers to clean
- Temperature control
Temperature heating adopts PID and SCR control methods, using PID algorithm to ensure temperature accuracy. A furnace has multiple heating zones, each of which is independently displayed and controlled by instruments. Engineers can observe the changes in temperature and current in each heating zone
- Waste gas treatment
In order to meet the environmental emission requirements of this mesh belt furnace, we can install environmental protection equipment to filter harmful substances such as dust and hydrogen oxides. Users can choose whether they need this equipment or not
Technical parameters of mesh belt furnace
- Mesh belt width: 300-1800mm according to user requirements
- Operating speed: 10-1800mm/minute
- Maximum temperature: 600 – 1350 ℃
- MaFu material: SS316L
- Muffle thickness: 10mm
- Production mode: continuous production
- Inert gas: hydrogen/nitrogen
- Purpose: Brazing, heat treatment
- Heating methods: electricity and natural gas
- Control: PLC intelligent
- Temperature control: K-type thermocouple
Mesh belt furnace working video
The purpose of the mesh belt furnace
With the continuous development of industry, the application scope of this fully automatic production mesh belt furnace is increasing. Usually, manufacturers will design furnaces that meet the process requirements according to the special characteristics of different products. Below, we will introduce several of our most professional furnaces
- Application of aluminum brazing furnace
This type of furnace consists of parts such as flux spraying, drying, heating, brazing, cooling, etc. Its main function is to weld aluminum parts together,
The maximum temperature of this furnace is usually 720 ℃, and the actual operating temperature is 610-625 ℃. It requires the participation of nitrogen gas, otherwise it cannot smoothly solder aluminum products
- High temperature quenching application
This type of mesh belt furnace has a long heating zone, usually with multiple heating controls, each with some temperature differences, and finally cooling,
There are usually two cooling methods, one is oil cooling, and the other is gas cooling. This quenching process hardens metal parts to achieve harsh usage requirements
- Tempering heat treatment
This heat treatment process eliminates stress on metal parts, ensuring that they do not crack or have other defects. The temperature of this mesh belt heat treatment furnace is lower, and its price is also the cheapest among these furnaces
Other types of industry furnace
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Aluminum brazing furnace of radiator and condenser
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Why choose our mesh belt furnace
Highly customized services
We can highly customize the manufacturing of this furnace according to the characteristics of the user’s product, heat treatment process, and production efficiency requirements, to meet the customer’s production capacity requirements
20 years of furnace manufacturing experience
We can manufacture furnaces for various industrial production, whether you are using mesh belt furnaces to solder aluminum materials or high-temperature heat treated metal parts, we can provide excellent solutions
Efficient delivery time
The manufacturer’s factory covers an area of 3000m ² and can produce 20 mesh belt furnaces simultaneously. Moreover, each furnace component can be self manufacture to ensure reliable delivery time
A cost-effective price
Due to the large-scale manufacturing of various mesh belt furnaces, we have a very obvious advantage in the process of purchasing parts and manufacturing, so our prices are much lower than our competitors
If you are looking for an industrial mesh belt furnace to improve your production efficiency or process, choosing us is a great idea. We not only provide high-quality industrial furnaces, but also offer a complete set of technical support, and have great competitiveness in terms of price.
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