Machine Overview
In the automotive industry, the condenser tube production line has achieved a fully automated production process from aluminum foil to finished tubes. Firstly, the aluminum foil material is precisely bent into a circular tube shape, and then the seams are firmly welded using high-frequency welding technology.
After welding is completed, the machine will automatically remove excess weld scars to ensure a smooth and flawless surface of the pipe. Finally, according to the predetermined length requirements, the pipe will be precisely cut. This series of operations are automatically completed by the machine, ensuring production efficiency and product quality.
Condenser tube production line data
| No. | ITEM | DATA |
| 1 | Voltage | 165kw |
| 2 | Power supply | customer specified |
| 3 | Material | 4343/3003/7072 |
| 4 | Material thickness | 1.5-3mm |
| 5 | Tube type | O type D type |
| 6 | Production type | Continuous |
| 7 | Cooling type | liquid cooling |
| 8 | Mold type | Modular Design |
| 9 | Welding machine | WED optional |
Advantages of the production line
Modular design of molds
Modular structure molds can be quickly replaced within a certain period of time, saving valuable time for production
Visual settings
A 10 inch touchscreen allows engineers to visually operate and set various parameters of the machine,
Eliminate weld scars
This production line is equipped with internal and external weld scar elimination devices, which operate automatically during the production process without the need for worker supervision
Automatic liquid cooling
The machine has been equipped with a liquid cooling device and a fan, and the coolant is circulated for use without the need for frequent manual changes to the coolant
Condenser tube production line factory layout
The external dimensions of this production line consist of aluminum tube manufacturing machines, high-frequency welding machines, welding machine transformers, raw material feeding machines, aluminum tube cutting devices, coolant circulation devices, and other parts
The high-frequency welding machine and the variable pressure machine of the welding machine occupy a lot of space, so installing a complete condenser tube production line requires a factory area of approximately 15 meters in length and 5 meters in width
15 * 5 meters is the smallest machine installation location. Considering the transportation channels for raw materials and aluminum pipes, the actual factory requires more area
The installation of aluminum foil for coils requires a small crane, and the minimum length of the factory workshop is 20-25 meters
FAQ
A: One mold produces the diameter of one tube, and you can change the mold to produce more sizes.
A: This is a precision machine, and the fastest delivery time is 120 days.
A: The thickness of the condenser tube exceeds 1.5mm, and its fastest production speed is 60-80 meters per minute.
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